Knot & Rigging MARITIME TOOLKIT

ROPE & CORDAGE

Polyester Rope

Low stretch, strong ultraviolet resistance — the working line for sheets, halyards and general rigging.

INSPECT BEFORE LOAD · NEVER EXCEED WLL

Rope, splices and hardware are only as good as their condition. Inspect before every use and retire on evidence.

Polyester Rope — nautical chart line drawing

Specification

FibrePolyethylene terephthalate (PET)
ConstructionDouble braid, or 3-strand
Specific gravity1.38 — sinks
Elongation at 20% MBL8–12%
Wet strength lossNegligible
UV resistanceExcellent
Abrasion resistanceGood
Typical useSheets, halyards, general rigging

Technical parameters

Diameter 8 mmMBL ≈ 1,900 kg
Diameter 10 mmMBL ≈ 2,900 kg
Diameter 12 mmMBL ≈ 4,100 kg
Diameter 16 mmMBL ≈ 7,200 kg
Safe working loadMBL ÷ 5
CreepLow under sustained load
SelectLoad

Overview

Polyester — sold as Dacron, Terylene or PET depending on where you are — is the balanced choice in cordage. It stretches far less than nylon, roughly eight to twelve per cent at a working load, and it holds that figure far longer in sunlight. Polyester is also effectively immune to the hydrolysis that shortens nylon's life in a marine environment.

A double-braid polyester line has a braided cover over a braided core. The cover takes the abrasion and the handling, the core takes the load, and the two are spliced separately. That construction is why a double braid can be spliced to near its full strength while remaining pleasant to hold.

The trade-off is shock absorption. Polyester has little of it, so a polyester dock line in a surge will shock-load a cleat where nylon would have absorbed the energy. Choose polyester where you need control, nylon where you need forgiveness.

Safety notes

  • Low stretch means high shock load. A taut polyester line has almost no give — never use one as a fall-arrest or energy-absorbing element.
  • Cover damage exposes the core to ultraviolet light; a line with a breached cover should be shortened past the damage or retired.
  • Check splices after the first heavy load — a settling splice can draw up and leave the tail short.

Using it well

  • Whip or heat-seal every cut end immediately; a braided polyester line unlays fast once it starts.
  • Mark the cover where the line leaves a clutch or winch so you can spot migration.
  • Wash in fresh water once a season — salt crystals abrade the fibres from the inside.

Suited to

SheetsHalyardsGeneral riggingControl lines

Typical applications

SailingRiggingGeneral purpose

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